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The process of fusion splicing

The process of fusion splicing involves using localized heat to melt or fuse the ends of two optical fibers together. The splicing process begins by preparing each fiber end for fusion. Fusion splicing requires that all protective coatings be removed from the ends of each fiber. The fiber is then cleaved using the score-and-break method. The quality of each fiber end is inspected using a microscope. In fusion splicing, splice loss is a direct function of the angles and quality of the two fiber-end faces.

The basic fusion splicing apparatus consists of two fixtures on which the fibers are mounted and two electrodes. Figure 4-13 shows a basic fusion-splicing apparatus. An inspection microscope assists in the placement of the prepared fiber ends into a fusion splicer. The fibers are placed into the fusion splicer, aligned, and then fused together. Initially, fusion splicing used nichrome wire as the heating element to melt or fuse fibers together. New fusion-splicing techniques have replaced the nichrome wire with carbon dioxide (CO2) lasers, electric arcs, or gas flames to heat the fiber ends, causing them to fuse together.

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What is optical fiber fusion splicing?

Optical fiber fusion splicing is a welded joint formed between two optical fibers. It is a permanent, low-loss, high-strength joint compared with other temporary joint such as a mechanical splice. Optical fiber fusion splices play a crucial role in the optical network.

 

The Ideal Fusion Splicing Process

The goal is to create a joint with minimum insertion loss yet with mechanical strength and long-term reliability that matches the fiber itself.

The ideal process should be fast, inexpensive and should not require expensive equipment. But in reality the process needs trade-offs among different applications and requirements. For example, for undersea telecommunications, long-term reliability is the most important goal for a fusion splicing.

The Advantages

There are other approaches for interconnecting fibers such as fiber optic connectors and mechanical splicings. Compared to these two, fusion splicing has many advantages as explained below.

1. Very compact

2. Lowest insertion loss

3. Lowest back reflection (optical return loss ORL)

4. Highest mechanical strength

5. Permanent

6. Can withstand extreme high temperature changes

7. Prevents dust and other contaminants from entering the optical path

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